The design and installation of a lean pipe workbench should comprehensively consider production processes, spatial layout, and load-bearing requirements. The specific steps are as follows:
1、 Design points
Layout planning
Design U-shaped, C-shaped, or linear layouts based on the product process flow to optimize material flow paths.
Reserve operating space based on ergonomics and consider flexible adjustment capabilities for multi variety production.
Bearing capacity and structure
Select pipe specifications (such as diameter 28mm/43mm) and thickness (1.2mm/1.7mm) based on the load, and add reinforced joints for heavy loads.
The tabletop hardness should reach HB170-220 to avoid protruding structures affecting operation.
Function configuration
The standard configuration includes an anti-static tabletop, wheels, power sockets, lighting fixtures, and air source interfaces.
The electronics industry needs to increase the design of anti-static pipes and grounding.
2、 Installation steps
Material preparation
Calculate the length of lean pipes (usually 4 meters per pipe), the number of joints, and the size of the countertop according to the design drawings.
Prepare specialized cutters, files (for deburring), and metal adhesive solution.
Pipe cutting and processing
Mark the cutting position and use a specialized cutter to cut vertically to avoid tilting the incision.
Use a file to remove burrs on both the inside and outside, ensuring smooth installation of the joint.
Framework assembly
Step 1: Assemble the front legs (two pieces), insert the joint into the pipe and fix it with adhesive solution.
Step 2: After assembling the feet (one on each side), first position the joint and then bond it to ensure symmetry on both sides.
Step 3: Connect the front and rear feet to form a side frame, and operate on a flat ground to prevent joint displacement.
Step 4: Connect the left and right sides with a horizontal pipe, and install plate support joints at the four corners.
Desktop installation
Cut the anti-static table panel to the design size and place it on the support joint.
Edge wrapping treatment: Apply glue to the edge of the countertop, stick it with edge wrapping material, and reinforce it with a rubber hammer.
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