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Principles of Lean Pipe Workbench Design?

The design principles of the Lean pipe Workbench mainly revolve around three core concepts: modularity, human-machine efficiency, and flexible production. Based on search results, the specific design principles can be summarized as follows:

Principles of Lean Pipe Workbench Design? 1

1. Modularization and rapid assembly
The core advantage of the Lean Pipe Workbench lies in its modular design, which enables rapid assembly and structural adjustment through standardized pipes (typically 28mm in diameter) and a variety of connectors (such as joints, foot cups, etc.). For example:

The pipe material can be made of plastic coated steel pipe, stainless steel or aluminum alloy, and different thicknesses (such as 1.0mm-2.0mm) can be selected according to the load-bearing requirements.

The framework can be flexibly combined through connectors and supports switching between standing (about 950mm high) or sitting (about 750mm high) work modes.

Part of the design achieves height adjustment by adjusting the overlapping length of the pipes, with a maximum amplitude of 50cm.

2. Optimization of human-machine efficiency
Design focuses on reducing employee fatigue and improving operational efficiency:

Homework space planning: The desktop area design conforms to the range of human manual operation (shown as a hemispherical activity space), and material countertops are layered for easy access.
Multi functional accessories: such as anti-static rubber countertop (anti-static requirements), SP area (pasting work instructions), lighting tubes and bottom sockets (equipment power supply).
Handwashing design: By utilizing lever principles, magnetic attraction, or pulley systems, materials can be conveniently accessed and placed, reducing work intensity.

3. Flexible production adaptation
The workbench can quickly adapt to different production needs:

Quick Line Change: The modular structure supports line splicing transformation, such as changing countertops or adjusting layouts to adapt to new processes.
Low cost automation: integrating functional structures such as slide rails, lifting mechanisms, and foot pedal control to improve efficiency (such as the third-generation lean pipe's follow-up brakes, rotation control, etc.).
Scalability: Supports adding drawers, pulleys, and other components to meet storage or mobility needs.
4. Material and cost balance
Design needs to balance material characteristics and cost:

Tabletop material: Available in anti-static composite board, oak splicing or stainless steel cladding, suitable for different industries such as electronics and machinery.
Pipe selection: Plastic coated pipes have low cost but poor durability, stainless steel has good anti-static effect but single color, aluminum alloy is lightweight but has weak load-bearing capacity.
5. Easy modification and durability
The workbench can be easily modified (such as adding casters) to achieve mobility, or extended in service life by replacing parts.
The structural design emphasizes stability, such as fine-tuning the foot cup to prevent shaking, and deburring the pipe cut to avoid scratches.

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