Lean Workbench: Things You May Want to Know
The lean workbench is the key to Shenzhen Sunqit Electronics Technology Co., Ltd which should be highlighted here. The design is made by our own team of professionals. Regarding the production, the raw materials are supplied by our reliable partners, the technology is supported by our strong R&D capability, and the process is strictly monitored. All this results in the high performance and the wide application. 'Its prospect is promising. It should be a product of great significance in this segment,' is a comment made by an industry insider.
We are vigilant in maintaining the reputation of SUNQIT in the market. Facing with the international market, the rise of our brand lies in our persistent belief that every product reaches to customers is of high quality. Our premium products have helped customers achieve their business goals. Therefore, we are able to maintain long-term relationships with our customers through providing high quality products..
In order to build mutual trust between customers and us, we make a big investment in cultivating a high performing customer service team. To provide superior service, our customer service team adopts a remote diagnostics at SUNQIT. For example, they provide real-time and effective troubleshooting solution and targeted advice on how to maintain the product. In such ways, we hope to better meet their customers’ needs which previously may have been neglected.
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Line Rod Lean Tube has another name, it is multiple-unit tube. There are 3 materials in industry: wire rod, stainless steel tube, aluminum alloy lean tube. We can also call them, which are the first generation, the second generation, the third generation lean tube in industry. Today I will emphatically introduce everyone about standard of bearing strength of line rod lean tube. It is convenient to everybody has data reference to purchase lean tube and organize bench car finished products.
The standard of the first generation and the second generation lean tube strength data test.
Condition: the first, the two sides of tube should fix and apply a concentrated load at the arrow. The second, tube strength is including internal dimensions of fittings.
Recommend to use: the bending height of the middle part of the material is 5/1000 of the length of the pipe.
Limit load: the load on which the pipe begins to undergo plastic deformation.
When the recommended load is exceeded, please control the load within 80% of the limit load.
When the sliding load of the connector is less than the recommended service load and the limit service load, mark the sliding load of the connection. (Green)
The third generation lean pipe strength data monitoring standard.
Conditions: the first, both ends of the pipe are fixed, and a concentrated load F is applied at the arrow. The second, the length of the pipe shall be the internal size including the connector.
Recommended load: a load whose bending height of the middle part of the pipe is 5/1000 of the length of the pipe.
Limit load: the load on which the lean pipe begins to undergo plastic deformation.
When exceeding the recommended load, please control the load within 80% of the limit load.
When the sliding load of the connector is less than the recommended load and the limit load, the sliding load of the connector shall be marked. (Green)
The standard of the first generation and the second generation lean tube strength data test.
Condition: the first, the two sides of tube should fix and apply a concentrated load at the arrow. The second, tube strength is including internal dimensions of fittings.
Recommend to use: the bending height of the middle part of the material is 5/1000 of the length of the pipe.
Limit load: the load on which the pipe begins to undergo plastic deformation.
When the recommended load is exceeded, please control the load within 80% of the limit load.
When the sliding load of the connector is less than the recommended service load and the limit service load, mark the sliding load of the connection. (Green)
The third generation lean pipe strength data monitoring standard.
Conditions: the first, both ends of the pipe are fixed, and a concentrated load F is applied at the arrow. The second, the length of the pipe shall be the internal size including the connector.
Recommended load: a load whose bending height of the middle part of the pipe is 5/1000 of the length of the pipe.
Limit load: the load on which the lean pipe begins to undergo plastic deformation.
When exceeding the recommended load, please control the load within 80% of the limit load.
When the sliding load of the connector is less than the recommended load and the limit load, the sliding load of the connector shall be marked. (Green)
What is a lean pipe joint? Lean pipe joints refer to auxiliary components used in lean pipe systems, which are used to enhance overall strength and enable the assembly of lean pipes into various lean production equipment, such as storage shelves, material turnover vehicles, workbenches, flexible production lines, etc.
Lean pipe fittings include but are not limited to the following types:
Head (top cover): used for wire rods and composite pipe heads.
Lean pipe connector: used for combined connection between two flexible pipes.
Single side pipe code (single side pipe clamp): used to fix the layer board of workbenches and shelves.
Bilateral pipe code (bilateral pipe clamp): also used to fix the shelves of workbenches and shelves.
Hook: Used for hanging and organizing various workbenches, material racks, and other objects.
Foot cover: used for wire rods? Lean tube and composite tube sleeve feet to prevent wear and tear.
Casters: Used to be installed under equipment to allow for free movement.
Anti slip foot cup: used for height adjustment of workbenches, wire rods, etc., it has a wide load range, wear resistance, impact resistance, high/low temperature resistance, heavy load, anti-static, anti-corrosion, low noise, up and down adjustment, rubber pad on the base, and also has the effects of shock resistance, reinforcement and anti slip.
Sliding rail: The assembled product has a simple structure and is used for gravity sliding shelves, rails, and other sliding devices.
The use of these accessories enables the lean management system to flexibly combine and adjust according to specific needs, thus meeting different industrial application scenarios.
Lean pipe fittings include but are not limited to the following types:
Head (top cover): used for wire rods and composite pipe heads.
Lean pipe connector: used for combined connection between two flexible pipes.
Single side pipe code (single side pipe clamp): used to fix the layer board of workbenches and shelves.
Bilateral pipe code (bilateral pipe clamp): also used to fix the shelves of workbenches and shelves.
Hook: Used for hanging and organizing various workbenches, material racks, and other objects.
Foot cover: used for wire rods? Lean tube and composite tube sleeve feet to prevent wear and tear.
Casters: Used to be installed under equipment to allow for free movement.
Anti slip foot cup: used for height adjustment of workbenches, wire rods, etc., it has a wide load range, wear resistance, impact resistance, high/low temperature resistance, heavy load, anti-static, anti-corrosion, low noise, up and down adjustment, rubber pad on the base, and also has the effects of shock resistance, reinforcement and anti slip.
Sliding rail: The assembled product has a simple structure and is used for gravity sliding shelves, rails, and other sliding devices.
The use of these accessories enables the lean management system to flexibly combine and adjust according to specific needs, thus meeting different industrial application scenarios.
Aluminum alloy lean pipe joints can be connected in various ways, including:
1. Parallel fastener: used for connecting two parallel pipes, choose the size of the parallel fastener according to the bearing capacity.
2. Plate clip: Used for connecting two parallel lean pipes, simply fasten both sides without the need for a wrench.
3. 45 degree slant support fastener: in order to fix two vertical lean pipes, two ends of this fastener are connected to both sides of the pipe respectively, so that the fastener and the two pipes are equilateral triangle, which is more stable after connection.
4.90 degree double row fastener: used for vertical connection between two lean pipes connected together and another lean pipe, to increase the load-bearing capacity of the product.
5. Double snap ring fastener: used to connect two parallel pipes. Use the fastener to fasten the two pipes from the outside, and then tighten the screws with a wrench.
6. Straight internal expansion fastener: Place the internal expansion component inside the two ports of two lean pipes for internal connection, used for the extension connection of two pipes.
7. Profile adapter block: Place this adapter block into the groove of the aluminum profile, install the lean tube on top, and tighten the screws with a wrench. It is used for connecting the lean tube and the aluminum profile, and can also improve the load-bearing capacity.
8. Plastic sealing: Seal the end of the lean tube tightly to prevent debris and dust from entering the tube, and make it look more aesthetically pleasing.
9. Profile end face connection sleeve: After the product is assembled, a bracket is needed to support it before placing it on the ground. The bolt diameter of the supporting foot between the pipe and the ground is less than 28mm, which needs to be used to connect the connecting sleeve to the screw, and then the lean pipe is placed on the connecting sleeve with threads for supporting the connection between the product and the ground.
10. Expansion universal casters: Place one end of the lean tube directly onto the caster rod and tighten it with a wrench to allow the bracket to move freely. Choose the diameter size of the casters based on their load-bearing capacity.
11. Sliding sleeve: The sliding sleeve can flexibly adjust the distance between two lean pipes, and this sliding sleeve can only translate along the pipe material.
12. Rotating sleeve: Using a rotating sleeve can make the connected lean pipes move in a circular motion and cannot translate.
13. Fluent Bar: Use a dedicated guide rail joint to fasten the fluent bar into both ends of the lean tube. Choose the length of the fluent bar according to its load-bearing capacity. Increasing the number of fluent bars can improve the load-bearing capacity. By moving the roller of the fluent bar, the items above can pass through more smoothly.
These connection methods can be selected with appropriate connectors based on specific application scenarios and requirements.
1. Parallel fastener: used for connecting two parallel pipes, choose the size of the parallel fastener according to the bearing capacity.
2. Plate clip: Used for connecting two parallel lean pipes, simply fasten both sides without the need for a wrench.
3. 45 degree slant support fastener: in order to fix two vertical lean pipes, two ends of this fastener are connected to both sides of the pipe respectively, so that the fastener and the two pipes are equilateral triangle, which is more stable after connection.
4.90 degree double row fastener: used for vertical connection between two lean pipes connected together and another lean pipe, to increase the load-bearing capacity of the product.
5. Double snap ring fastener: used to connect two parallel pipes. Use the fastener to fasten the two pipes from the outside, and then tighten the screws with a wrench.
6. Straight internal expansion fastener: Place the internal expansion component inside the two ports of two lean pipes for internal connection, used for the extension connection of two pipes.
7. Profile adapter block: Place this adapter block into the groove of the aluminum profile, install the lean tube on top, and tighten the screws with a wrench. It is used for connecting the lean tube and the aluminum profile, and can also improve the load-bearing capacity.
8. Plastic sealing: Seal the end of the lean tube tightly to prevent debris and dust from entering the tube, and make it look more aesthetically pleasing.
9. Profile end face connection sleeve: After the product is assembled, a bracket is needed to support it before placing it on the ground. The bolt diameter of the supporting foot between the pipe and the ground is less than 28mm, which needs to be used to connect the connecting sleeve to the screw, and then the lean pipe is placed on the connecting sleeve with threads for supporting the connection between the product and the ground.
10. Expansion universal casters: Place one end of the lean tube directly onto the caster rod and tighten it with a wrench to allow the bracket to move freely. Choose the diameter size of the casters based on their load-bearing capacity.
11. Sliding sleeve: The sliding sleeve can flexibly adjust the distance between two lean pipes, and this sliding sleeve can only translate along the pipe material.
12. Rotating sleeve: Using a rotating sleeve can make the connected lean pipes move in a circular motion and cannot translate.
13. Fluent Bar: Use a dedicated guide rail joint to fasten the fluent bar into both ends of the lean tube. Choose the length of the fluent bar according to its load-bearing capacity. Increasing the number of fluent bars can improve the load-bearing capacity. By moving the roller of the fluent bar, the items above can pass through more smoothly.
These connection methods can be selected with appropriate connectors based on specific application scenarios and requirements.
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SUNQIT focus on the R&D and manufacturing of standard spare parts for lean equipment, Research on Low-Cost Intelligent Automation Application Scenarios depend on the Manufacturing site.
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Tel: +86-755-29554900
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