Project Background Introduction

At the invitation of the client, the Xingqiantian technical team conducted in-depth research on the assembly line of vacuum cleaner series products with Mr. Zhu (General Office), Mr. Mei (Production), Mr. Wan (PMC), Mr. Yao (Production), Mr. Zhou (Process), Mr. Nan (Administration), Mr. Liu (Quality), and Mr. Zhao (Jingyi Office) from the client's company for 3 days on August 13th, 14th, and 15th. The specific summary is as follows:

Customer Objective:

1. Minimize employee fatigue and increase UPPH by importing and removing non value added incidental tasks during the new production process.

2. Changing from large lines to small lines to improve line balance (LB), shorten line switching time, and enhance market competitiveness (suitable for multiple varieties and small batches).

3. Using the lean model production line as a carrier to force operational management to improve and achieve the goal of "talent cultivation".

4. The wire body needs to be flexible, elastic, and modular, and can be freely assembled and quickly installed.

Hardware Status:

1.Hardware belongs to traditional conveyor belts, which have poor flexibility, difficult product switching, low line balance (LB), and high losses... Hardware only plays a load-bearing role and fails to reduce the workload of employees while increasing UPPH... There is a lot of waste in the intersection and circuitous flow of people and logistics;

2.There are various material turnover tools available on site, and poor 5S and hardware design lead to a large number of secondary uses during the turnover process

Management Status:

The lean culture of the business unit is lacking.

What problems did the customer encounter

A typical functional layout leads to a large number of discrete sections; There are a large number of worthless ancillary operations (repeated picking, repeated handling, etc.) throughout the entire processing process;

Discrete production sections cannot achieve continuous flow and cannot expose problems in a timely manner, while there is a large amount of WIP present;

The existing hardware only serves the purpose of carrying transportation and fails to assist employees in achieving the goal of labor-saving and improving production efficiency;

The flexibility of the 43M line is poor, the difficulty of changing lines is high, and the line balance is low (LB);

The information of each workstation is transmitted through "shouting" and cannot be obtained in a timely manner, making it difficult to handle abnormalities in a timely manner;

○ Poor 5S on site.

　　Line Rod Lean Tube has another name, it is multiple-unit tube. There are 3 materials in industry: wire rod, stainless steel tube, aluminum alloy lean tube. We can also call them, which are the first generation, the second generation, the third generation lean tube in industry. Today I will emphatically introduce everyone about standard of bearing strength of line rod lean tube. It is convenient to everybody has data reference to purchase lean tube and organize bench car finished products.

　　The standard of the first generation and the second generation lean tube strength data test.

　　Condition: the first, the two sides of tube should fix and apply a concentrated load at the arrow. The second, tube strength is including internal dimensions of fittings.

　　Recommend to use: the bending height of the middle part of the material is 5/1000 of the length of the pipe.

　　Limit load: the load on which the pipe begins to undergo plastic deformation.

　　When the recommended load is exceeded, please control the load within 80% of the limit load.

　　When the sliding load of the connector is less than the recommended service load and the limit service load, mark the sliding load of the connection. (Green)

　　The third generation lean pipe strength data monitoring standard.

　　Conditions: the first, both ends of the pipe are fixed, and a concentrated load F is applied at the arrow. The second, the length of the pipe shall be the internal size including the connector.

　　Recommended load: a load whose bending height of the middle part of the pipe is 5/1000 of the length of the pipe.

　　Limit load: the load on which the lean pipe begins to undergo plastic deformation.

　　When exceeding the recommended load, please control the load within 80% of the limit load.

　　When the sliding load of the connector is less than the recommended load and the limit load, the sliding load of the connector shall be marked. (Green)

Looking for the best aluminium profiles supplier in China? Look no further! Our article dives into the key factors of quality, price, and availability to help you find the perfect supplier for your needs. Learn more about how choosing the right supplier can make all the difference in your project.

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Aluminum tubing is a sought-after material utilized across various industries, such as construction and automotive manufacturing. Its premium price tag may leave many wondering about the factors contributing to its high cost. In this article, we will delve into the reasons behind the expensive nature of aluminum tubing and shed some light on its pricing. Join us as we uncover the mystery of why aluminum tubing commands a hefty price.

The escalating costs of aluminum production have played a significant role in the increased price of aluminum tubing in recent years. The extraction and refinement process of aluminum demand substantial resources and energy, consequently resulting in higher production expenses. Furthermore, the surging global demand for aluminum has added pressure on prices, contributing to the premium cost of aluminum tubing.

The exceptional quality and durability of aluminum tubing are key factors influencing its high price tag. Known for its lightweight, corrosion-resistant, and structurally robust properties, aluminum is a favored choice for a wide array of applications. The superior quality of aluminum tubing ensures its ability to withstand harsh conditions and endure for an extended period, making it a worthwhile investment for numerous industries.

Environmentally, the production of aluminum brings about a significant impact on its cost. The extraction and refinement processes consume large quantities of energy and resources, resulting in greenhouse gas emissions, water pollution, and habitat destruction. Manufacturers are increasingly pressured to reduce their environmental footprint, which can elevate production costs.

Supply chain disruptions and market fluctuations can also impact the cost of aluminum tubing. Variations in raw material prices, transportation costs, and geopolitical factors may contribute to price fluctuations. Furthermore, disruptions in the supply chain, such as natural disasters or political unrest, could lead to shortages and higher prices for aluminum tubing.

Despite the high cost, ongoing innovation and technological advancements in aluminum production are helping to alleviate these challenges. New technologies are being developed to enhance extraction, refinement, and manufacturing processes, increasing efficiency and reducing environmental impact. As these technologies evolve, the cost of aluminum tubing may become more competitive, rendering it accessible to a broader range of industries and applications.

In conclusion, the expensive nature of aluminum tubing can be attributed to various factors, including rising production costs, exceptional quality and durability, environmental impact, supply chain disruptions, and market volatility. Nonetheless, ongoing innovation and technological advancements in aluminum production are working towards mitigating these challenges and reducing costs. With the growing demand for aluminum tubing, both manufacturers and consumers are urged to consider these factors when making purchasing decisions. Despite its cost, investing in aluminum tubing can lead to long-term savings and optimal performance in a diverse range of applications.